We have our own design studio. Our designers use specialized software, including Autodesk Robot Structural Analysis and Tekla Structures. This creates the opportunity to optimize and flexibly respond to the needs of changes in projects. We have extensive experience in the implementation of large-scale facilities, which is why we operate quickly!
When the Investor chooses the "design and build" option - we design the hall comprehensively and prepare full documentation for the building permit.
If there are already ready projects, we are available to optimize them and to implement construction designs.
Each project is the result of deep conversations with the Investor. In the case of production halls, we take into account the assumed technology. The solutions we use are properly matched to the specifics of production processes, machines, devices, production lines.
We finish the design process only after completion of the entire construction, creating as-built documentation, which is an important element of the acceptance documentation of the facility, needed to obtain a permit for use.
- Load-bearing structure
- Roof construction
- Roof Insulation
- Wall Construction
- Wall Insulation
- Liner Panelling
- Wall Openings
- Gutters and Downspouts
Load-bearing structureThe load-bearing structure consists of a set of main frames and two end wall structures, together with a wind bracing consisting of intersecting rods or portal frames.
The main frame is welded together from steel plate into I-shaped solid webs. The dimensions are in accordance with the drawings and strength calculations.
The total bearing construction is made of steel S355, grit blasted (grade Sa 2½) and covered with anti-corrosion layer, in a grey colour (i.e. RAL 7035). All joining connections in the construction use galvanised high quality steel bolts.
Roof constructionThe roof is made of cold-formed, Z-shape steel purlins, to which profiled steel panels are attached. The steel purlins are galvanised on both sides with a zinc layer with a total thickness of 275 g/m² (Z-275).
The roof panels are galvanised on both sides, covered with a polyester layer in a white color.
Roof InsulationThe roof panels are covered with a damp insulation layer of polyethylene (PE) film with a thickness of 0,2 mm. Thermal insulation is mineral wool plates, 200 mm thick with thermal transmittance coefficient U = 0,18 W/m²K. The outer layer is made of 1,2 mm PVC membrane in a standard grey colour.
SkylightsSkylights construction is made of aluminium profiles with filling of multi-chamber polycarbonate plates (thickness 10-25 mm) with U coefficient ≤ 1,3 W/m2. The skylights are installed on a 50 cm high base (made of 2 mm thick galvanised metal sheet), insulated with mineral wool.
Wall ConstructionThe wall is made of cold-formed steel girts to which profiled steel wall panels are attached. The steel girts are galvanised on both sides with a zinc layer with a total thickness of 275 g/m² (Z-275). The wall panels are zinc-coated on both sides. The front side is coated with a polyester layer in a RAL colour. The rear side is coated with a light grey primer.
The wall panels are attached using self-tapping screws. The underside of the panelling is finished with a sill profile.
The wall panelling starts at level +0,35 m, from the concrete foundation beam.
Wall InsulationThe insulation consists of mineral wool insulation plates, with a total thickness of 200 mm and with a U coefficient ≤ 0,18 W/m²K. The plates are applied between wall panels.
Liner PanellingFor the internal system walls, profiled steel panels are applied to the inside of the wall girts. The panels are zinc-coated on both sides. The visible side is coated with a polyester layer in a RAL colour. The rear side is coated with a light grey primer. The wall panels are attached using self-tapping screws. The underside of the panelling is finished with a sill profile.
The wall panelling starts at the level of +0,35 m, from concrete ground beam.